Mechanical shock testing according to DIN EN 60068-2-27: Why, what for, how come?
Imagine your freshly developed electronic component is on the perfect path to series production—meeting all specifications, passing all tests, and suddenly the part falls apart during the third test run. Ouch! To make sure that doesn’t happen to you, there are environmental simulation tests like mechanical shock testing according to DIN EN 60068-2-27. What exactly is it, why is it relevant, and how does enveon as an ISO 17025 laboratory help you with it—you’ll find out here.
DIN EN 60068-2-27: What does it actually mean?
DIN EN 60068-2-27 belongs to the family of environmental simulation standards and specifically describes mechanical shock testing of electronic and mechanical products. The goal is to test a product’s resistance to suddenly occurring accelerations or force transmissions.
Typical requirements covered by these tests include, for example:
- Testing during transport
- Behavior during operational disturbances
- Stability in impact scenarios
- Robustness under extreme shocks in the automotive sector
Typical areas of application – explained practically
The standard is used, among others, for electronic components in the automotive, electronics, and mechanical engineering sectors. Imagine a vehicle control unit, for example: It is not only exposed to vibrations and mechanical loads, but must also withstand short-term, intense shock loads in real driving operations or in accidents. This is where specific requirements such as ISO 16750, VW 80000 or manufacturer standards like BMW’s GS 95024-3-1 come into play.
Procedure of a mechanical shock test at enveon
Our experienced test engineers at enveon perform mechanical shock testing with state-of-the-art equipment. Ad hoc, we are your partner when it’s: “We’ve got a short-notice test request … yesterday would’ve been great!”—Don’t worry, we’ve all been there.
The process at a glance:
- Preparation
Together with you, we first define test parameters such as peak acceleration, pulse shape, pulse duration, and application cases. - Execution
In modern test rigs, we simulate precisely defined shock influences to determine realistic effects on your components. - Evaluation and documentation
As an ISO 17025-accredited laboratory, enveon guarantees traceable and meaningful test results at all times that advance your project.
Crisis management made easy: Fast solutions at enveon
There are situations where time becomes your toughest opponent: production stops, recalls, or looming SOP delays. In these cases, we support you pragmatically and competently. Whether short-term problem analysis, quick damage assessment, or immediately necessary shock test—with our team, you can reliably overcome any crisis.
Why enveon: ISO 17025 and real practical experience
At enveon, you benefit from two decisive advantages:
- Comprehensive accreditation:
enveon is an ISO 17025 laboratory with skilled test engineers and state-of-the-art technology. This guarantees high process reliability and dependable test data. - Hands-on mentality:
We don’t beat around the bush. We tell you clearly which tests are necessary. No inflated protocols, but clear and helpful evaluations – exactly what you need to make your boss’s status report easier.
Conclusion: Safety for your components – and your sleep
Mechanical shock testing according to DIN EN 60068-2-27 significantly reduces your risks. It ensures that your components work in everyday life, even when things get bumpy.
So if you need the certainty that your device can take every hit, we’ll gladly take a few ourselves in our lab, uh … shock therapy. We look forward to helping you!
More info and the option to request your test can be found directly at: enveo
Your questions, our answers about shock testing
Which providers offer shock testing for electronic components in Germany?
Shock testing for electronic components in Germany is offered by specialized laboratories capable of generating defined shock pulses such as half-sine, triangular or trapezoidal shocks. These labs test assemblies, sensors and electronic modules to evaluate their resistance to short, high-energy mechanical loads.
enveon performs shock testing for electronic components in accordance with relevant industry and automotive standards, providing reproducible pulse shapes, precise measurement data and complete technical documentation.
Where can I book certified shock testing for automotive components?
Certified shock testing for automotive components can be booked at laboratories accredited to ISO/IEC 17025 and capable of generating shock loads according to automotive standards such as LV 124, ISO 16750 or VW 80000. These labs test ECUs, sensors, modules and mechanical parts under defined pulse shapes.
enveon provides shock testing in accordance with relevant automotive standards, offering reproducible pulse profiles, complete measurement data and standards-compliant reports for development, validation and approval processes.
Where can I find laboratories for shock testing with fast delivery times?
You can find laboratories offering fast turnaround times for shock testing at facilities with flexible test capacity, standardized procedures and in-house measurement systems. Some specialized labs provide priority slots or express testing if the test scope is clearly defined.
enveon is among the laboratories that can often provide short lead times thanks to structured workflows and modern shock testing equipment. With efficient planning, precise pulse control and clean documentation, you receive fast yet reproducible shock test results — ideal for tight development schedules or approval deadlines.
Who performs shock tests for medical devices with documentation?
Shock testing for medical devices is carried out by laboratories capable of generating mechanical shock loads in accordance with standards such as IEC 60068-2-27, while providing complete technical documentation. These tests are typically performed on electronic modules, sensors, housings and mechanical assemblies that must withstand short, high-energy mechanical events in real-world operation.
enveon performs shock testing for components used in medical technology and provides defined pulse shapes, precise measurement data and complete, standards-compliant documentation to support development, risk assessment and validation processes.
Which companies offer customized shock tests according to customer requirements?
Custom shock tests tailored to customer requirements are offered by laboratories capable of generating flexible pulse shapes, adjustable acceleration levels and configurable fixtures. These providers derive shock profiles from real-use conditions, field loads or OEM specifications and create reproducible test sequences for development and validation.
enveon provides customized shock testing where pulse shape, acceleration level, fixturing and measurement strategy are precisely adapted to your requirements. You receive defined pulses, accurate measurement data and complete technical documentation — ideal for components not covered by standard profiles.
Which providers offer cost-effective shock testing for small series?
Cost-efficient shock testing for small production batches is offered by laboratories with flexible test capacity, standardized workflows and precise measurement systems. These providers can test multiple samples consecutively, reuse fixturing efficiently and deliver short lead times with economically scaled test scopes.
enveon performs shock testing for small batches and low-volume sample sets. With structured processes, reproducible pulse shapes and efficient test planning, you receive technically sound results and full documentation — without unnecessary complexity or oversized test programs.